P. SATISH KUMAR
Mechanical Project Manager - Industrial / Steel / Ferro Alloys Projects
Visakhapatnam
Summary
Dynamic Mechanical Project Manager with a proven track record in leading large-scale industrial and steel plant projects. Expertise in site execution and multi-disciplinary coordination ensures the delivery of safe, timely, and cost-effective solutions. Committed to driving project success through strategic planning and effective team collaboration while maintaining a strong focus on quality and safety standards. Adept at navigating complex challenges and fostering relationships with stakeholders to achieve project objectives.
Overview
18
18
years of professional experience
3
3
Languages
Work History
Mechanical Project Manager
RS Associates
08.2020 - Current
- Acting as overall mechanical project lead for 2×21 MVA furnace (Bulk Ore Limited, Iran), SGX Minerals (Visakhapatnam) and 2×12.5 MVA furnace (Green Ferro Alloys, Bhutan - ongoing), responsible for planning, execution and commissioning.
- Preparing work breakdown structures, monthly and weekly schedules, and tracking progress against client-approved baselines.
- Leading a multi-disciplinary team of engineers, supervisors and workmen; allocating work fronts and monitoring productivity and resource utilization.
- Coordinating with civil and electrical teams for foundations, structural steel, cable trenches, equipment erections, power/control cabling and panel installations to ensure aligned fronts and avoid rework.
- Coordinating with clients, consultants and vendors for drawings, technical clarifications, inspections and material deliveries to avoid site holds.
- Ensuring strict adherence to safety and quality requirements, conducting toolbox talks and participating in site audits.
Assistant Manager - Mechanical Projects
Shakambhari Ispat & Power Ltd
09.2017 - 06.2020
- Part of project team for 3x9 MVA ferro alloys project, handling mechanical construction and commissioning activities at site.
- Supported the Project Manager in planning daily work fronts, monitoring progress and preparing periodic progress reports for management and client.
- Ensured quality checks, alignment, levels and fit-ups during equipment and structural erection, in coordination with QA/QC team.
- Coordinated with civil and electrical groups to synchronize mechanical fronts with foundation readiness and power availability.
Mechanical Shift In-Charge - Maintenance
Gulf Mining Ferro Alloys
08.2015 - 07.2017
- Handled shift-level mechanical maintenance of 2×18 MVA furnaces and associated material handling systems.
- Planned and executed preventive and breakdown maintenance to maximize equipment availability and reduce unplanned shutdowns.
- Coordinated with operations and electrical teams to schedule shutdown jobs and ensured safe execution within allowed windows.
Site Engineer - Mechanical
Neela Systems Ltd (Hospira Pharmaceuticals Project)
10.2013 - 08.2015
- Executed site mechanical works related to process pipelines, supports and equipment installation for a pharmaceutical facility.
- Interpreted GA and isometric drawings, supervised fabrication and erection activities, and prepared daily progress reports.
- Coordinated with civil and electrical teams for pipe rack supports, equipment foundations and utility connections.
Junior Engineer - Mechanical
RVPR Constructions Pvt Ltd (Janaki Steels Pellet Plant)
05.2008 - 03.2010
- Assisted in erection of pellet plant mechanical equipment, conveyor systems and structural works.
- Supported site measurements, material reconciliation and coordination with contractors and stores.
- Coordinated with civil and electrical departments to align mechanical activities with foundation and power readiness.
Education
B.Tech - Mechanical Engineering
Suprabhath College of Engineering & Technology, J.N.T.U Hyderabad
01.2013
Diploma - Mechanical Engineering
M.R.A.G.R. Govt Polytechnic
Vizianagaram01.2007
S.S.C (X Std) - undefined
Visakha Tutorial School
Visakhapatnam01.2004
Skills
Mechanical, Erection of furnaces, conveyors, pellet plant equipment, structural steel, ducts and process piping; alignment and fit-ups
Target Role
Applying for Project Manager - Mechanical (Industrial / Steel / Ferro Alloys Projects)
Profile Summary
- Mechanical Project Manager with 12+ years of experience managing EPC and turnkey industrial projects, including ferro alloys plants, pellet plants and process industry facilities in India and overseas.
- Experienced in the full project lifecycle from pre-execution planning and mobilization to mechanical completion, testing and commissioning, with strong control on schedule, cost, quality and safety.
- Experienced in coordinating civil foundations and structural works, as well as high-current electrical systems, transformers, LT/HT panels and cabling associated with ferro alloy furnace projects.
Key Project Management Competencies
- Project planning, micro-level scheduling and milestone monitoring (bar charts, look-ahead plans).
- Cost and resource control: manpower loading, productivity tracking, subcontractor billing support and material reconciliation.
- Client and consultant meetings, progress reviews, MOM preparation and documentation as per contract requirements.
- HSE implementation: work permits, toolbox talks, adherence to construction site safety standards.
- End-to-end site execution management for furnaces, steel structures, material handling systems and piping works.
- Risk identification, issue escalation, recovery planning and interface management with civil, electrical and instrumentation teams.
- QA/QC coordination, method statements, checklists.
Timeline
Mechanical Project Manager
RS Associates
08.2020 - Current
Assistant Manager - Mechanical Projects
Shakambhari Ispat & Power Ltd
09.2017 - 06.2020
Mechanical Shift In-Charge - Maintenance
Gulf Mining Ferro Alloys
08.2015 - 07.2017
Site Engineer - Mechanical
Neela Systems Ltd (Hospira Pharmaceuticals Project)
10.2013 - 08.2015
Junior Engineer - Mechanical
RVPR Constructions Pvt Ltd (Janaki Steels Pellet Plant)
05.2008 - 03.2010
Diploma - Mechanical Engineering
M.R.A.G.R. Govt Polytechnic
S.S.C (X Std) - undefined
Visakha Tutorial School
B.Tech - Mechanical Engineering
Suprabhath College of Engineering & Technology, J.N.T.U Hyderabad